? Optimizing Canned & Bottled Food Safety

A Deep Dive into Integrated X-Ray Inspection and Liquid Level Monitoring

The Hidden Risks in Modern Canning Lines

In high-speed beverage and canning industries, ensuring 100% product integrity is a formidable challenge. Traditional metal detectors often struggle with metal packaging

(the "foil effect"), and standard visual inspection cannot "see" through opaque cans or thick glass bottles. This visibility gap creates two major risks: uncontained foreign body contamination and inaccurate liquid levels. Both can lead to costly product recalls, regulatory fines, and irreparable damage to your brand reputation.

The Engineering Solution: Yiwan’s CQ-YW900 System

At Guangdong Yiwan Testing Technology, we engineered the CQ-YW900 X-Ray Inspection System specifically to solve these vertical packaging challenges. Unlike standard conveyor scanners, the CQ-YW900 is optimized for upright containers, delivering a dual-function quality check in a single pass.

Core Technology: Precision Meets Versatility

• Dual-Function Sensing: The system simultaneously scans for high-density contaminants (metal, stone, glass, and calcified bone) while calculating the precise fill level of each container.
• 0.6mm Detection Sensitivity: Even inside rigid metal cans, our advanced AI algorithms can identify fragments as small as 0.6mm, exceeding many global safety standards.
• Intelligent Under-fill/Over-fill Rejection: By setting precise parameters, the CQ-YW900 automatically identifies and removes products with incorrect volume, reducing material waste and ensuring consumer satisfaction.
• Height-Optimized Tunnel: With a 300mm tunnel height, this system accommodates a vast array of bottle shapes and sizes, from small energy drinks to tall wine bottles and heavy-duty jars.

Case Study: Real-World ROI

One of our international clients, a leading canned fruit manufacturer, faced persistent issues with glass fragments and inconsistent syrup levels. After integrating the CQ-YW900 into their automated line, they reported:

• Zero Glass Contamination Incidents: Reaching a 100% detection rate for fragments 0.8mm.
• 15% Reduction in Material Loss: Precise liquid level monitoring allowed for immediate adjustment of filling pumps.
• Full Compliance: The plant successfully passed its HACCP and BRC audits with flying colors, securing long-term contracts with premium retailers.

Conclusion: Partnering for a Safer Future

In the food and beverage industry, "Good Enough" is no longer an option. As global safety regulations tighten, investing in smart, integrated inspection technology is a strategic necessity. With 10+ years of industrial expertise in Dongguan, Yiwan is committed to providing the reliable, high-precision tools your factory needs to scale safely.