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Industrial 5030 X-Ray Scanner: High-Throughput Detection for Heavy & Oversized Packaging

Industrial 5030 X-Ray Scanner: High-Throughput Detection for Heavy & Oversized Packaging

The 4020 tunnel opens 400 × 200 mm. This one opens 500 × 300 mm.

Bulk bags The 500 × 300 mm opening takes a bulk bag whole. The belt carries 10 kg per piece.
Heavy cartons Full cases go through at line speed. Belt speed adjusts up to 70 m/min.
Reject options Pusher, flap, air blow or swing arm. We fit the one that suits your pack and line.

Send the largest pack you run. We will check it against the 500 × 300 mm opening.

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CQ-YW800 — 5030 Heavy-Duty

5030 Heavy-Duty X-Ray Inspection Machine for Oversized Packaging

A 500 × 300 mm opening and a stand built for weight. This is the industrial 5030 configuration of the CQ-YW800 — the one for bulk bags, heavy cartons and large-format packs that will not fit a standard tunnel, up to 10 kg a piece. When something is wrong inside the pack the machine can either stop the line (NG shutdown) or take the pack out automatically.

Belt speed
10–70 m/min
Tunnel
500 × 300 mm
Load per piece
Up to 10 kg (22 lbs)
In the video: a stack of sausages through the 5030, the X-ray image alongside, and the test card held to the screen — through the packs it resolved a 0.8 mm SUS ball.

NG Shutdown & Removal Options

On a heavy pack you do not always want the machine to throw something. The 5030 gives you both behaviours: NG shutdown, where the line stops and the pack stays put, or automatic removal, where a device takes the pack out and production carries on. Which one suits you depends on the pack and on what happens downstream.

The removal device itself is a configuration choice, fixed with you when the machine is ordered. These are the options this industrial 5030 scanner is built with:

Pusher
Flap
Air blow
Swing arm

Machine Views

CQ-YW800 5030 front view: tall stainless cabinet on a heavy-duty stand, colour touchscreen, tower light
Front view: the cabinet on its heavy-duty stand, the colour touchscreen, the tower light, and the belt entering and leaving the tunnel.
CQ-YW800 5030 three-quarter view of the wide tunnel opening with blue light-curtain strips and the PU belt
Three-quarter view: the wide tunnel opening with blue light-curtain strips and the full-width PU belt.
CQ-YW800 5030 from the far side: the same wide opening and belt, screen and emergency stop on the operator face
From the far side: the same wide opening and belt, with the screen and emergency stop on the operator face.

Technical Details / Performance

Feature Technical Details / Performance
Model / series CQ-YW800 — 5030 heavy-duty
Rejection system NG shutdown or automatic removal — pusher, flap, air blow or swing arm
X-ray source 150 W / 240 W / 350 W, selectable
Tunnel size (W × H) 500 mm × 300 mm
Max. product size ≤300 mm (W) × 260 mm (H) · or ≤500 mm (W) × 10 mm (H)
Belt speed 10–70 m/min, adjustable
Detection accuracy (min. sphere) 0.6 mm SUS 304 · 1.0 mm ceramic · 2.0 mm glass
Specified on an empty belt, with no product in the beam
Load capacity Up to 10 kg (22 lbs) per piece
Machine dimensions (L × W × H) 1224 × 1090 × 1973 mm (+50 mm)
Product formats Bulk bags · heavy cartons · large-format packs
Construction Full SUS 304 stainless steel frame, food-grade PU belt
Power supply AC 220 V, 1.5 kVA, 50/60 Hz
Alarm Audible and visual
Ambient temperature −15 °C to +45 °C
Connectivity LAN port · USB port — real-time reporting and data export
Operator interface Colour touch screen HMI, multi-language display

Detection Accuracy: Empty Belt vs In-Product

Two different numbers get quoted for a machine like this. The one in the table is measured on an empty belt; the other is measured through the product, which is the number that matters on your line. Both are here so you can see the gap before you buy:

0.6 mm
SUS 304
1.0 mm
Ceramic
2.0 mm
Glass

Specified on an empty belt; inside a loaded pack the limit depends on the product's density and pack thickness. Through sausage packs our own bench run resolved a 0.8 mm SUS ball — the card held to the screen in the video above.

What The Image Shows

The decision is made on a picture of the pack, not a single reading, which is why one tunnel carries a family of checks.

X-ray principle diagram: tube above the belt, product on the conveyor, linear detector array below
How the picture is built: tube above the belt, detector array underneath.
Density chart comparing the density range of food, rubber, aluminium, stone, bone, glass and metal foreign bodies
Density decides visibility — beyond metals, stone, glass, bone and dense plastic all show up as well.
X-ray images of a can and of aluminium foil packaging with the detected foreign object marked in a red box
Foil-laminate and cans: the object is inside the pack, the case a metal detector cannot separate from the packaging.
Shape and quantity detection: a damaged product, a pack with a missing layer, a good stack and a pack with an insufficient quantity
Shape and count from the same pass: crushed pack, missing layer, wrong count.
Shielding detection separating a shielding part from the remainder, and foreign-body clamping detection on the seal of a bag
Two more checks: a shielded section, and a foreign body caught in a bag seal.

How This Industrial X-Ray Scanner Works

The tube fires a fan of X-rays down across the belt. The detector opposite records how much of that fan survives the pack, and the software draws the difference as a greyscale image. Dense matter eats more of the beam, so it shows up darker.

Everything after that is judgement: each image is compared against the settings for the product, the machine decides good or NG, and the NG handling either stops the line or removes the pack. Because the judgement is made on a picture, several checks ride on one pass — contamination, shape, count, shielding, seal.

The touchscreen carries the live image and the per-pack verdict, and every decision is logged for later review.

Where The 5030 Heavy-Duty Machine Fits

This is where a standard tunnel runs out of room. Bulk bags, heavy cartons, multi-pack trays, large-format packs — the 500 × 300 mm opening is the reason to pick the 5030 configuration, and 10 kg per piece is what the conveyor is rated for.

Typical work is a case or a bag coming straight from filling or packing, riding the belt through the beam, and either continuing to the next conveyor or being taken out by the removal device. Because the decision is made inside the tunnel, it makes no difference whether the pack is metal, foil or plain film.

On The Floor

Every unit is assembled and run in on our own floor before dispatch. Below: 5030 units lined up as working lines in the workshop.

Two CQ-YW800 5030 units on the assembly floor, tower lights and blue light curtains fitted, green epoxy floor
On the assembly floor: 5030 units built up as working lines, tower lights and light curtains fitted.

Common Questions

What size of product can the 5030 take?

The tunnel opens 500 × 300 mm, and the largest acceptable product is 300 × 260 mm upright or 500 × 10 mm flat, at up to 10 kg a piece.

What happens when it finds something?

Two behaviours are available: NG shutdown, where the line stops, or automatic removal by pusher, flap, air blow or swing arm. The device fitted is settled when the machine is ordered.

How small an object can it find?

On an empty belt: 0.6 mm SUS 304, 1.0 mm ceramic, 2.0 mm glass. Through sausage packs our own bench run resolved a 0.8 mm SUS ball. The second figure is the one to compare with your own product.

Will it carry a filled carton?

Up to 10 kg per piece, at any belt speed from 10 to 70 m/min.

Is it built for a food plant?

Full SUS 304 stainless steel with a food-grade PU belt, and the display runs in more than one language for mixed shift teams.

How does it report what it inspected?

A LAN port and a USB port carry the data out for real-time reporting; the touchscreen shows the live image and the verdict for each pack, and every decision is logged.

Does your product travel in bulk bags or heavy cartons? Tell us — we will check the pack against the 5030 tunnel.

Send the pack dimensions, the weight per piece and your belt speed, and we will come back on fit, the removal device and the 5030 configuration.

E-mail [email protected] · Phone +86 185 7599 3435 · Factory: Liaobu Town, Dongguan City, Guangdong, China

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